This paper introduces a comprehensive and publicly accessible data set from an experimental study on an independent cart system powered by linear motors. The primary objective is to advance research in machine health monitoring, predictive maintenance, and stochastic modeling by providing the first data set of its kind. Vibration signals were collected using sensors placed along the track, alongside key system variables such as cart position, following error, speed, and set current. Experiments were conducted under a wide range of operating conditions, including different fault types, fault severities, cart speeds, and fault orientations, for both single-cart and multi-cart configurations. The data set captures the relationship between vibration signatures, system variables, and fault characteristics across diverse speed profiles. The data set includes inner race (IR) and outer race (OR) faults in both the top and bottom bearings, with fault severities of 0.25 mm, 0.5 mm, 1.0 mm, and 1.5 mm in width. Eight different types of experiments were performed, classified based on the number of carts used, the section of the guide rail traversed, and the type of movement exhibited. Each experiment was conducted at two distinct nominal speeds of 1000 mm/s and 2000 mm/s, with acquisition durations ranging from 30 s to 2 min. Many experiments included multiple realizations to ensure statistical reliability. Data were recorded at a sampling frequency of 50 kHz with a resolution of 24 bits. For single-cart experiments, 5 system variables were captured, while for three-cart experiments, 15 system variables were recorded along with nine vibration channels. The total data set is approximately 400 GB, offering an extensive resource for data-driven research. Independent cart systems present unique challenges such as non-synchronous operation, speed reversals, and modularity, with each cart containing multiple bearings. In industrial applications where hundreds of carts may operate simultaneously, monitoring a large number of bearings becomes highly complex, making fault identification and localization particularly difficult. Unlike conventional rotary systems, where bearings are fixed around a rotating shaft, independent cart systems involve bearings that both rotate and translate along the track. This fundamental difference makes existing data sets and methodologies inadequate, emphasizing the need for specialized research. By addressing this gap, this work provides a critical resource for benchmarking and developing novel algorithms for fault diagnosis, signal processing, and machine learning in industrial transport applications. The outcomes of this study lay the foundation for future research in the condition monitoring of linear motor-driven transport systems.

MOIRA-UNIMORE Bearing Data Set for Independent Cart Systems

Jabbar, A.; Cocconcelli, M.; D’Elia, G.; Borghi, D.; Capelli, L.; Cavalaglio Camargo Molano, J.; Strozzi, M.; Rubini, R. MOIRA-UNIMORE Bearing Data Set for Independent Cart Systems. Appl. Sci. 2025, 15, 3691. https://doi.org/10.3390/app15073691