Published July 10, 2022 | Version v1
Conference paper Open

Evaluation of Geometrical Precision and Surface Roughness Quality for the Additively Manufactured Radio Frequency Quadrupole Prototype

  • 1. RTU, Riga, Latvia
  • 2. CERN, Geneva, Switzerland
  • 3. Universite Paris-Saclay, CNRS/IN2P3, IJCLab, Orsay, France
  • 4. Rösler Italiana s.r.l., Concorezzo, Italy
  • 5. Fraunhofer IWS, Dresden, Germany
  • 6. TalTech, Tallin, Estonia
  • 7. TRUMPF, Ditzingen, Germany
  • 8. Polimi, Milano, Italy

Description

A multidisciplinary collaboration within the I.FAST project teamed-up to develop additive manufacturing (AM) technology solutions for accelerators. The first prototype of an AM pure-copper radio frequency quadrupole (RFQ) has been produced, corresponding to 1/4 of a 4-vane RFQ*. It was optimised for production with state-of-the-art laser powder bed fusion technology. Geometrical precision and roughness of the critical surfaces were measured. Alt-hough the obtained values were beyond standard RFQ specifications, these first results are promising and con-firmed the feasibility of AM manufactured complex cop-per accelerator cavities. Therefore, further post-processing trials have been conducted with the sample RFQ to im-prove surface roughness. Algorithms for the AM techno-logical processes have also been improved, allowing for higher geometrical precision. This resulted in the design of a full 4-vane RFQ prototype. At the time of the paper submission the full-size RFQ is being manufactured and will undergo through the stringent surface quality meas-urements. This paper is discussing novel technological developments, is providing an evaluation of the obtained surface roughness and geometrical precision as well as outlining the potential post-processing scenarios along with future tests plans.

Files

IPAC22_Torims.pdf

Files (849.9 kB)

Name Size Download all
md5:36c79aa3f4da2db3cc237d118d898d88
849.9 kB Preview Download

Additional details

Funding

European Commission
I.FAST - Innovation Fostering in Accelerator Science and Technology 101004730