Development of a Modular Stand and Platform System for Aircraft Manufacturing and Maintenance

Abstract:

The current research and development project of GD Gép és Daru Kft. focuses on the design of an innovative modular stand and platform system, which optimizes workstations in the field of aircraft manufacturing and maintenance. The project's goal is to create a system based on standardized elements, significantly reducing manufacturing costs and development time while ensuring high functionality and reliability.

Introduction:

Due to the increasing demands of the aviation industry, improving the efficiency of manufacturing and maintenance processes has become essential. The industry constantly requires innovation to reduce production costs while maintaining exceptional safety and quality. GD Gép és Daru Kft. has identified this market demand and aims to develop a modular system that can be flexibly adapted to various usage environments, including both civil and military aviation.

Methodology:

The project involves the combination of uniquely developed steel and aluminum structures to create modular platform elements adaptable to various assembly and maintenance needs. Several prototypes undergo experimental testing during the development process to ensure compliance with the highest quality standards.

Technical Specifications:

·         Load Capacity: Platform elements capable of supporting 500-5000 kg

·         Material Use: High-strength steel and corrosion-resistant aluminum structures

·         Modularity: 3-6 types of standardized module sizes

·         Mobility: Integrated hydraulic lifting system with synchronized movement

·         Safety Systems: Automatic locking mechanism, anti-slip surfaces, redundant hydraulic control

·         Lifting Mechanism: Hydraulic cylinder pairs for uniform movement

·         Application Areas: Aircraft maintenance, manufacturing, logistics platforms, military airport support

·         Operating Temperature Range: -40°C to +60°C

Results:

As a result of the research, we have developed a modular stand system that significantly reduces assembly time and costs. The combination and standardization of elements enable faster and more precise manufacturing of stands. The introduction of the new system has increased the efficiency of maintenance and assembly processes by at least 30%, while optimizing resource utilization has reduced workload and error potential.

The newly introduced hydraulic synchronization system has greatly improved the accuracy of the lifting mechanisms, enhancing safety and operational stability. The modular design allows for quick adaptation and customization of the stands for different aircraft types, reducing the need for custom designs and manufacturing time.

Furthermore, with the introduction of new material usage and surface treatment technologies, the lifespan of the stand system has significantly increased, while the risk of corrosion and weather-related damage has decreased. Initial industrial tests indicate that the new system successfully meets aerospace industry standards, and its market introduction and international sales are already in progress.

Conclusion:

The project's results confirm the effectiveness of modular systems in aircraft manufacturing and maintenance. The standardized elements developed during the project reduce production time, optimize costs, and enhance safety. In the future, this technology could be applied to additional industrial sectors, ensuring sustainable development and improved efficiency.