Published July 30, 2024 | Version CC-BY-NC-ND 4.0
Journal article Open

The impact of Lean Manufacturing and Industry 4.0 on the Efficient Operation of an Enterprise

  • 1. Tashkinov Аleksey, Associate Professor, Department of Economics and Management of Industrial Production, Perm National Research Polytechnic University, Russia. 614990, Perm, Komsomolsky Prospekt.

Description

Abstract: The advantages and opportunities that the digital world opens up do not free enterprises from problems that require scientific and practical justification and the search for management solutions. Such challenges at the strategic level include changes in the industrial business model, the transition to new ways of working against the background of the accelerated development of Industry 4.0, digital technologies, and the subsequent implementation of the enterprise. The study proposes a concept that includes the main sections of the application of lean manufacturing using digital technologies at the Perm Chemical Equipment Plant, which produces civilian products. The introduction of a new concept and methods of organizing a production system requires a restructuring of the way of thinking and approach to business, first of all, of managers, and then of all workshop workers. The article describes the implementation of the 5S system using digital technologies at workplaces in workshops with the participation of site foremen. Thanks to the great results obtained from the integration of digital technologies in lean manufacturing, such as 5S, the results obtained by measurement methods in the real production process make it possible to stimulate shop managers to make decisions at the shop level in the implementation of management decisions.

Files

F451513060824.pdf

Files (377.7 kB)

Name Size Download all
md5:da5e50f4fdcc8ca6e791d6026aa6e253
377.7 kB Preview Download

Additional details

Identifiers

DOI
10.35940/ijmh.F4515.10110724
EISSN
2394-0913

Dates

Accepted
2024-07-15
Manuscript received on 29 June 2024 | Revised Manuscript received on 12 July 2024 | Manuscript Accepted on 15 July 2024 | Manuscript published on 30 July 2024.

References

  • Karim, M. A., Mithu, M. A. H., Islam, T., Bhowal, N., & Ahmed, H. (2023). Application of VSM as a Lean Tool in a Healthcare Facility. In International Journal of Engineering and Advanced Technology Vol. 13, Issue 2, pp. 13–21 DOI: 10.35940/ijeat.B4331.1213223 https://doi.org/10.35940/ijeat.B4331.1213223
  • M. Pagliosa, G. Tortorella, and J. C. E. Ferreira, "Industry 4.0 and Lean Manufacturing: A systematic literature review and future research directions," J. Manuf. Technol. Manag., vol. 32, no. 3, pp. 543–569, 2021, doi: 10.1108/JMTM-12-2018-0446. https://doi.org/10.35940/ijeat.B4331.1213223
  • M. Soori, R. Dastres, B. Arezoo, AI-powered blockchain technology in industry 4.0, a review, Journal of Economy and Technology, vol.1, pp. 222-241, ISSN 2949-9488, 2023, https://doi.org/10.1016/j.ject.2024.01.001. https://doi.org/10.1108/JMTM-12-2018-0446
  • L.Wei Small and Medium Enterprises – The Source of China's Economic Miracle and their Financing Challenges, University of Sydney Business School, Australia. 2012. https://doi.org/10.1016/j.ject.2024.01.001
  • J. Liang, L. Liu, X. H. Wang, Innovation efficiency and firm competition, Journal of Economy and Technology, vol.1, pp. 16-28, ISSN 2949-9488, 2023, https://doi.org/10.1016/j.ject.2023.06.001.
  • T. Wagner, C. Herrmann, and S. Thiede, "Industry 4.0 Impacts on Lean Production Systems," Procedia CIRP, vol. 63, pp. 125–131, 2017, doi: 10.1016/j.procir.2017.02.041 https://doi.org/10.1016/j.ject.2023.06.001
  • D. Savić, From Digitization, through Digitalization, to Digital Transformation. 43/2019. pp. 36-39. 2019 https://doi.org/10.1016/j.procir.2017.02.041
  • R.Hajishirzi, J.C. Costa, & M. Aparicio, Boosting Sustainability through Digital Transformation's Domains and Resilience. Sustainability, 14(3), 1822, 2022. https://doi.org/10.3390/su14031822
  • G. Constable et al., A Century of Innovation: Twenty Engineering Achievements that Transformed our Lives, Washington, DC: Joseph Henry Press, 2003. https://doi.org/10.3390/su14031822
  • J.P. Womack., D.T. Jones, D. Roos The machine that changed the world. – New York, Rawson Associates, 1990, 344 р.
  • J.Krafcik Triumph of the Lean Production System // Sloan Management Review, October 1988
  • P. E. Johansson, J. Bruch and K. Chirumalla C. Osterman, and L Stalberg, Integrating advanced digital technologies in existing lean-based production systems: analysis of paradoxes, imbalances and management strategies. International Journal of Operations &Production Management Vol. 44 No. 6, pp. 1158-1191. 2024. DOI 10.1108/IJOPM-05-2023-043
  • N. Nordin, B.M. Deros, D.A. Wahab, A survey on lean manufacturing implementation in Malaysian automotive industry. Int. J. Innov. Manag. Technol, 2010. vol.1, 374p. https://doi.org/10.1108/IJOPM-05-2023-0434
  • A.G. Тashkinov The impact of the integrated implementation of lean production on the efficiency of the enterprise production system development. PNRPU Sociology and Economics Bulletin, vol. 4, pp. 329-358. 2022. DOI: 10.15593/2224-9354/2022.4.23
  • P.Rewers., J.Trojanowska, Production Management By Using Tools of Lean Manufacturing, Logist. Manag. Dev. Trends, 2016, pp. 43–56. https://doi.org/10.15593/2224-9354/2022.4.23
  • M.Bevilacqua, FE Ciarapica, De Sanctis I, G. Mazzuto, C. A.Paciarotti, Changeover time reduction through an integration of lean practices: a case study from pharmaceutical sector. Ass Auto vol. 35 pp. 22-34. 2015.DOI: 10.1108/AA-05-2014-035
  • H. Caldera, C. Desha, L. Dawes, Exploring the role of lean thinking in sustainable business practice, A systematic literature review. J. Clean. Prod., vol. 167, pp. 1546–1565, 2017, DOI: doi.org/10.1016/j.jclepro.2017.05.126. https://doi.org/10.1108/AA-05-2014-035
  • E. Jiménez, A.S. Tejeda, M. Pérez, J. Blanco, E Martínez, Applicability of lean production with VSM to the Rioja wine sector Int. J. Prod. Res., vol. 50 pp. 1890-1904, 2015. DOI: 10.1080/00207543.2011.561370. https://doi.org/10.1016/j.jclepro.2017.05.126
  • B.S. Sidhu, V. Kumar, A. Bajaj, The "5S" strategy by using PDCA cycle for continuous improvement of the manufacturing processes in the agriculture industry, Int. J. Res. Ind. Eng. J. homepage, 2013. vol. 2, pp.10-23. https://doi.org/10.1080/00207543.2011.561370
  • R.S. Mor, A. Bhardwaj, S. Singh, and A. Sachdeva, A., Productivity gains through standardization-of-work in a manufacturing company, Journal of Manufacturing Technology Management, vol. 30(6), pp. 899-919. 2019. DOI:10.1108/JMTM-07-2017-0151.
  • A. Calabrese, M. Dora, G. N. Levialdi, and L.Tiburzi, Industry's 4.0 transformation process: how to start, where to aim, what to be aware of, Production Planning and Control, vol. 33 No. 5, pp. 492-512, 2020, doi: 10.1080/09537287.2020.1830315.
  • X.Xun, Y. Lu, B. Vogel-Heuser, and L Wang, Industry 4.0 and industry 5.0-inception, conception, and perception, Journal of Manufacturing Systems, vol. 61, pp. 530-535, 2021, doi: 10.1016/j.jmsy.2021.10.006. https://doi.org/10.1108/JMTM-07-2017-0151
  • F. Li, Leading digital transformation: three emerging approaches for managing the transition, International Journal of Operations and Production Management, Vol. 40 No. 6, pp. 809-817, 2020. doi: 10.1108/ijopm-04-2020-0202. https://doi.org/10.1080/09537287.2020.1830315
  • I. Sebastian, K. Moloney, J. Ross, N. Fonstad, C. Beath, and M. Mocker, M. How big old companies navigate digital transformation, MIS Quarterly Executive, 2017, Vol. 16 No. 3, pp. 197-213. https://doi.org/10.1016/j.jmsy.2021.10.006
  • T.T.Sousa-Zomer, A. Neely, and V. Martinez, Digital transforming capability and performance: a micro foundational perspective, International Journal of Operations and Production Management, Vol. 40 Nos 7/8, pp. 1095-1128, 2020, doi: 10.1108/ijopm-06-2019-0444. https://doi.org/10.1108/IJOPM-04-2020-0202
  • A.Fattouh, K.Chirumalla, M.Ahlskog, M.Behnam, L.Hatvani, and J. Bruch, Remote integration of advanced manufacturing technologies into production systems: integration processes, key challenges, and mitigation actions, Journal of Manufacturing Technology Management, Vol. 34 No. 4, pp. 557-579, 2023, doi: 10.1108/jmtm-02-2022-0087.
  • A.Frank, L.Dalenogare, and N. Ayala, Industry 4.0 technologies: implementation patterns in manufacturing companies, International Journal of Production Economics, Vol. 210, pp. 15-26, 2019, doi: 10.1016/j.ijpe.2019.01.004. https://doi.org/10.1108/IJOPM-06-2019-0444
  • N. Leberruyer, J. Bruch, M. Ahlskog, and S. Afshar, S. Toward zero defect manufacturing with the support of artificial intelligence - insights from an industrial application, Computers in Industry, 2023, Vol. 147. https://doi.org/10.1108/JMTM-02-2022-0087
  • P. Alavian, , Y. Eun, S. Meerkov, and L. Zhang, Smart production systems: automating decision-making in a manufacturing environment, International Journal of Production Research, Vol. 58 No. 3, pp. 828-845, 2020, doi: 10.1080/00207543.2019.1600765. https://doi.org/10.1016/j.ijpe.2019.01.004
  • M. Ahlskog, A. Granlund, V. Badasjane, J. Bruch, and B. Sauter, Approaching digital transformation in the manufacturing industry – challenges and differing views, International Journal of Manufacturing Research, Vol. 19 No. 1, 2023, doi: 10.1504/IJMR.2024.10057606. https://doi.org/10.1016/j.compind.2023.103877
  • G.C. Kane, D.Palmer, A.N. Phillips, and D. Kiron, Is your business ready for a digital future?, MIT Sloan Management Review, 2015, Vol. 56 No. 4, pp. 37-44. https://doi.org/10.1080/00207543.2019.1600765
  • H. Saabye, T.B. Kristensen, and B.V. Wæhrens, Developing a learning-to-learn capability: insights on conditions for Industry 4.0 adoption, International Journal of Operations and Production Management, Vol. 42 No. 13, pp. 25-53, 2022, doi: 10.1108/ijopm-07-2021-0428.
  • A. Zangiacomi, E. Pessot, R. Fornasiero, M. Bertetti, and M. Sacco, M. Moving towards digitalization: a multiple case study in manufacturing, Production Planning, and Control, Vol. 31 Nos 2-3, pp. 143-157, 2020, doi: 10.1080/09537287.2019.1631468. https://doi.org/10.1108/IJOPM-07-2021-0428
  • F.Putra, K.Pandza, and S.Khanagha, Strategic leadership in liminal space: framing exploration of digital opportunities at hierarchical interfaces", Strategic Entrepreneurship Journal, Vol. 1, p. 35, 2023, doi: 10.1002/sej.1465.
  • K. Chirumalla, Building digitally-enabled process innovation in the process industries: a dynamic capabilities approach, Technovation, Vol. 105, 102256, 2021, doi: 10.1016/j.technovation.2021.102256. https://doi.org/10.1080/09537287.2019.1631468
  • S. Sá, L. P. Ferreira, F. J. G. Silva, J. C. Sá, M. T. Pereira, and G. Santos, The importance of subcontracting and its relationship with Lean philosophy in the automotive industry, Int. J. Ind. Eng. Manag., vol. 13, no. 3, pp. 186–193, 2022, doi: 10.24867/IJIEM-2022-3-311. https://doi.org/10.1002/sej.1465
  • W.Smith, and M.Lewis, Toward a theory of paradox: a dynamic equilibrium model of organizing", The Academy of Management Review, Vol. 36 No. 2, pp. 381-403, 2011, doi: 10.5465/amr.2011.59330958. https://doi.org/10.1016/j.technovation.2021.102256
  • M. Holmemo, and E. Korsen, The growing gap between lean production and digital lean tools, International Journal of Lean Six Sigma, Vol. 14 No. 6, pp. 1188-1206, 2023, doi: 10.1108/ijlss-05-2022-0119. https://doi.org/10.24867/IJIEM-2022-3-311
  • J. Schad, and P. Bansal, Seeing the forest and the trees: how a systems perspective informs paradox research, Journal of Management Studies, Vol. 55 No. 8, pp. 1490-1506, 2018, doi: 10.1111/joms.12398. https://doi.org/10.5465/AMR.2011.59330958
  • S.Buer, M. Semini, J. Strandhagen, and F. Sgarbossa, F. The complementary effect of lean manufacturing and digitalization on operational performance, International Journal of Production Research, Vol. 59 No. 7, pp. 1976-1992, 2021, doi: 10.1080/00207543.2020.1790684. https://doi.org/10.1108/IJLSS-05-2022-0119
  • E. Kahrovic, Impact of digital business transformation on the formulation of new corporate strategic directions. State University in Novi Pazar. Department of Economics. Sciences. 2021. DOI: 10.5937/NPDUNP2102141K. UDC: 005.332:[004:005.591.6. Novi Pazar https://doi.org/10.1111/joms.12398
  • J. Popovic, I. Dudas, D. Milosevic, L. Jelena, Digital transformation as a chance for small business development. International Journal of Management Trends: Key Concepts and Research, Vol. 1(1), pp. 29-38. 2022. https://doi.org/10.58898/ijmt.v1i1.29-38 https://doi.org/10.5937/NPDUNP2102141K
  • A.G. Тashkinov Elaboration of the development management concept of the industrial and economics system of the air engine building enterprise. PNRPU Sociology and Economics Bulletin, no. 4, pp. 209-221, 2023 DOI: 10.15593/2224-9354/2023.4.15
  • A.G. Тashkinov Using the concept of lean and active production in the context of virtual reality management in an aircraft engine manufacturing enterprise. Bulletin of the Perm National Research Polytechnic University. Aerospace engineering. No. 71. pp. 201–209. 2022. DOI: 10.15593/2224-9982/2022.71.22 https://doi.org/10.58898/ijmt.v1i1.29-38
  • A. G. Tashkinov Enterprise management in the context of digital transformation International Journal of Management Trends: Key Concepts and Research 2024. Vol. 3, Iss. 1.P. 67-76. DOI 10.58898/ijmt.v3i1.67-76.
  • Kale, S. V., & Parikh, Dr. R. H. (2019). Lean Implementation in a Manufacturing Industry through Value Stream Mapping. In International Journal of Engineering and Advanced Technology (Vol. 8, Issue 6s, pp. 908–913). https://doi.org/10.35940/ijeat.f1172.0886s19
  • Senthil, J., Prabhahar, Dr. M., Kuriakose, V. K., Basu, S., & Ajith. (2020). A Novel Technology in Lean Manufacturing. In International Journal of Recent Technology and Engineering (IJRTE) (Vol. 8, Issue 5, pp. 2911–2914). https://doi.org/10.35940/ijrte.e3105.018520
  • Corona, A. L. S., González, C. R. N., Cruz Sotelo, S. E., & Benítez, S. O. (2021). Importance of the Application of Lean Manufacturing and Sustainable Manufacturing and Its Impact on Productivity and Quality in the Electronics Industry of Mexicali. In International Journal of Innovative Technology and Expl oring Engineering (Vol. 10, Issue 5, pp. 30–39). https://doi.org/10.35940/ijitee.e8665.0310521