Published April 30, 2021 | Version v1
Journal article Open

Determining the thermal mode of bio-based raw materials composting process in a rotary-type chamber

  • 1. National University of Life and Environmental Sciences of Ukraine
  • 2. Polissia National University
  • 3. Sumy National Agrarian University

Description

One of the promising methods to dispose of agricultural bio-based raw materials is to produce compost by aerobic fermentation in rotary chambers. High efficiency of the composting process is achieved when a proper temperature mode is maintained at each phase of the process. Changes in temperature are directly related to the effective transformation of organic substrates by microorganisms and are the reason for the low quality of produced compost in terms of its agrochemical and microbiological parameters.

It was established that a high-temperature regime is achieved on the condition that the amount of heat released during the biodegradation of raw materials by microorganisms is greater than the heat loss associated with the substrate aeration and surface cooling. Therefore, the time during which the fermented mass remains warm depends entirely on the substrate's physical-chemical characteristics, the parameters of the equipment, and the modes of its operation.

To describe the established conditions, based on the equation of thermal balance, a mathematical model has been built. The model relates the thermal costs necessary to maintain the optimal temperature regime of the process to the substrate's moisture content and specific active heat generation, as well as to such an important thermal physical parameter of the chamber as the coefficient of heat transfer of the wall material.

A rotary chamber was manufactured to investigate the thermal mode of the bio-based raw materials composting process. It has been experimentally established that the chamber walls' heat transfer coefficient of 1.6 W/(m2·°C), a value of the substrate's specific active heat generation of 9.2 W/kg, and a moisture content of 58 % provide for the thermal needs for the process with the release of 140 MJ of excess heat.

The reported study could be the basis for the modernized methodology of thermal calculations of the bio-based raw materials composting process in closed fermentation chambers

Files

Determining the thermal mode of bio-based raw materials composting process in a rotary-type chamber.pdf

Additional details

References

  • Hemati, A., Aliasgharzad, N., Khakvar, R., Khoshmanzar, E., Asgari Lajayer, B., van Hullebusch, E. D. (2021). Role of lignin and thermophilic lignocellulolytic bacteria in the evolution of humification indices and enzymatic activities during compost production. Waste Management, 119, 122–134. doi: https://doi.org/10.1016/j.wasman.2020.09.042
  • Arora, S., Rani, R., Ghosh, S. (2018). Bioreactors in solid state fermentation technology: Design, applications and engineering aspects. Journal of Biotechnology, 269, 16–34. doi: https://doi.org/10.1016/j.jbiotec.2018.01.010
  • Jaramillo, A. C., Cobas, M., Hormaza, A., Sanromán, M. Á. (2017). Degradation of Adsorbed Azo Dye by Solid-State Fermentation: Improvement of Culture Conditions, a Kinetic Study, and Rotating Drum Bioreactor Performance. Water, Air, & Soil Pollution, 228 (6). doi: https://doi.org/10.1007/s11270-017-3389-2
  • Kauser, H., Pal, S., Haq, I., Khwairakpam, M. (2020). Evaluation of rotary drum composting for the management of invasive weed Mikania micrantha Kunth and its toxicity assessment. Bioresource Technology, 313, 123678. doi: https://doi.org/10.1016/j.biortech.2020.123678
  • Shikata, A., Sermsathanaswadi, J., Thianheng, P., Baramee, S., Tachaapaikoon, C., Waeonukul, R. et. al. (2018). Characterization of an Anaerobic, Thermophilic, Alkaliphilic, High Lignocellulosic Biomass-Degrading Bacterial Community, ISHI-3, Isolated from Biocompost. Enzyme and Microbial Technology, 118, 66–75. doi: https://doi.org/10.1016/j.enzmictec.2018.07.001
  • Radziemska, M., Mazur, Z. (2015). Effect of compost from by-product of the fishing industry on crop yield and microelement content in maize. Journal of Ecological Engineering, 16, 168–175. doi: https://doi.org/10.12911/22998993/59378
  • Jiang, Z., Li, X., Li, M., Zhu, Q., Li, G., Ma, C. et. al. (2021). Impacts of red mud on lignin depolymerization and humic substance formation mediated by laccase-producing bacterial community during composting. Journal of Hazardous Materials, 410, 124557. doi: https://doi.org/10.1016/j.jhazmat.2020.124557
  • Duan, Y., Awasthi, S. K., Liu, T., Verma, S., Wang, Q., Chen, H. et. al. (2019). Positive impact of biochar alone and combined with bacterial consortium amendment on improvement of bacterial community during cow manure composting. Bioresource Technology, 280, 79–87. doi: https://doi.org/10.1016/j.biortech.2019.02.026
  • Liu, H., Wang, L., Lei, M. (2019). Positive impact of biochar amendment on thermal balance during swine manure composting at relatively low ambient temperature. Bioresource Technology, 273, 25–33. doi: https://doi.org/10.1016/j.biortech.2018.10.033
  • Wang, Y., Pang, L., Liu, X., Wang, Y., Zhou, K., Luo, F. (2016). Using thermal balance model to determine optimal reactor volume and insulation material needed in a laboratory-scale composting reactor. Bioresource Technology, 206, 164–172. doi: https://doi.org/10.1016/j.biortech.2016.01.097
  • Ahn, H. K., Richard, T. L., Choi, H. L. (2007). Mass and thermal balance during composting of a poultry manure – Wood shavings mixture at different aeration rates. Process Biochemistry, 42(2), 215–223. doi: https://doi.org/10.1016/j.procbio.2006.08.005
  • Smith, B. A. M., Eudoxie, G., Stein, R., Ramnarine, R., Raghavan, V. (2020). Effect of neem leaf inclusion rates on compost physico-chemical, thermal and spectroscopic stability. Waste Management, 114, 136–147. doi: https://doi.org/10.1016/j.wasman.2020.06.026
  • He, X., Han, L., Huang, G. (2020). Analysis of regulative variables on greenhouse gas emissions and spatial pore gas concentrations with modeling during large-scale trough composting. Journal of Cleaner Production, 277, 124066. doi: https://doi.org/10.1016/j.jclepro.2020.124066
  • Korolev, S. A., Maykov, D. V. (2012). Identification of a mathematical model and research of the various modes of methanogenesis in mesophilic environments. Computer Research and Modeling, 4 (1), 131–141. doi: https://doi.org/10.20537/2076-7633-2012-4-1-131-141
  • Uvarov, R., Briukhanov, A., Spesivtsev, A., Spesivtsev, V. (2017). Mathematical model and operation modes of drum-type biofermenter. Proceedings of 16th International Scientific Conference "Engineering for Rural Development". Jelgava, 1006–1011. doi: https://doi.org/10.22616/erdev2017.16.n212
  • Malakov, Yu. F., Sokolov, A. V. (2008). Model' protsessa raboty ustroystva dlya pererabotki organicheskih othodov. Aktual'nye problemy nauki v APK: Materialy 59-y mezhdunarodnoy nauchno-prakticheskoy konferentsii: Vol. 3. Kostroma: Izd. KGSHA, 166–169.
  • Irvine, G., Lamont, E. R., Antizar-Ladislao, B. (2010). Energy from Waste: Reuse of Compost Heat as a Source of Renewable Energy. International Journal of Chemical Engineering, 2010, 1–10. doi: https://doi.org/10.1155/2010/627930
  • Kaya, K., Ak, E., Yaslan, Y., Oktug, S. F. (2021). Waste-to-Energy Framework: An intelligent energy recycling management. Sustainable Computing: Informatics and Systems, 30, 100548. doi: https://doi.org/10.1016/j.suscom.2021.100548
  • Ghaly, A. E., Alkoaik, F., Snow, A. (2006). Thermal balance of invessel composting of tomato plant residues. Canadian Biosystems Engineering, 48, 6.1–6.11.
  • Bach, P. D., Nakasaki, K., Shoda, M., Kubota, H. (1987). Thermal balance in composting operations. Journal of Fermentation Technology, 65 (2), 199–209. doi: https://doi.org/10.1016/0385-6380(87)90165-8
  • Alkoaik, F., Abdel-Ghany, A., Rashwan, M., Fulleros, R., Ibrahim, M. (2018). Energy Analysis of a Rotary Drum Bioreactor for Composting Tomato Plant Residues. Energies, 11 (2), 449. doi: https://doi.org/10.3390/en11020449
  • Santos, D. A., Dadalto, F. O., Scatena, R., Duarte, C. R., Barrozo, M. A. S. (2015). A hydrodynamic analysis of a rotating drum operating in the rolling regime. Chemical Engineering Research and Design, 94, 204–212. doi: https://doi.org/10.1016/j.cherd.2014.07.028
  • Toundou, O., Pallier, V., Feuillade-Cathalifaud, G., Tozo, K. (2021). Impact of agronomic and organic characteristics of waste composts from Togo on Zea mays L. nutrients contents under water stress. Journal of Environmental Management, 285, 112158. doi: https://doi.org/10.1016/j.jenvman.2021.112158
  • Hryshchuk, Yu. S. (2008). Osnovy naukovykh doslidzhen. Kharkiv: NTU «KhPI», 232.
  • Mel'nikov, S. V., Atselkin, V. R., Roschin, P. M. (1980). Planirovanie eksperimenta v issledovaniyah sel'skohozyaystvennyh protsessov. Leningrad: Kolos, 168.
  • Krishna, C. (2005). Solid-State Fermentation Systems – An Overview. Critical Reviews in Biotechnology, 25 (1-2), 1–30. doi: https://doi.org/10.1080/07388550590925383