Adaptive modeling in the problem of searching for the optimal control of the thermal treatment of cast iron
Description
The aim of research is to develop methods for estimating the parameters of kinetic equations describing the change in time of the content of chemical elements in the melt bath at the stage of thermal treatment of cast iron in electric arc melting.
The object of research is the process of heat treatment of cast iron.
The methods of adaptive mathematical modeling under non-additive random drift, methods of chemical kinetics, Pontryagin's maximum principle, and ridge analysis were chosen as research methods.
An adaptive approach to the estimation of the parameters of mathematical models – kinetic equations, which can be used as a mathematical description of controlled physicochemical processes at the stage of thermal treatment of the alloy is proposed.
It is shown that the choice of optimal control of the electrosmelting process at the stage of thermal treatment should be preceded by the procedure for obtaining the parameters of mathematical models describing the state of the object at this stage of electrosmelting and constructing an analytical description of the final state, further implementing the possibility of searching for optimal control of the process of saturation of the bath with carbon using the Pontryagin’s principle. The mathematical description of the electrosmelting process at the stage of thermal treatment is an equation of the rates of chemical reactions, in which the elements of the chemical composition of the cast iron are involved – these are the input variables of the process.
Experimental and industrial research with the involvement of the mathematical apparatus of the theory of experiment planning has proved that a method based on an iterative procedure for estimating the coefficients of kinetic equations taking into account the change in process parameters over time can be applied to describe the physicochemical processes occurring in the bath of an electric furnace. This method makes it possible to construct adequate kinetic equations for describing the state of the system at the stage of thermal processing using a limited sample of data. This makes it possible to solve the problem of finding the optimal control of the process of thermal treatment of the melt.
The results obtained can be used to solve the problem of finding the optimal control in terms of speed, which also provides the possibility of achieving a given final state by the system.
Files
Adaptive modeling in the problem of searching for the optimal control of the thermal treatment of cast iron.pdf
Files
(271.0 kB)
Name | Size | Download all |
---|---|---|
md5:b2befcabe055d64983914e04b22a497c
|
271.0 kB | Preview Download |
Additional details
References
- Halkin, M. F., Krol, Yu. S. (1971). Kiberneticheskie metody analiza elektroplavki stali. Moscow: Metallurhiia, 350.
- Pozhidaev, O. A., Sukharchuk, Yu. S., Blahonravov, B. P., Nikitin, P. A., Frolov, A. P., Treshchalin, V. V. (1971). Tendentsii v razvitii metodov plavki chuhuna na zavodakh massovoho i krupnoseriinoho proizvodstva. Liteinoe proizvodstvo, 5, 1–2.
- Hrachev, V. A., Kuznetsov, B. L., Bochkarev, V. E., Venher, V. V. (1988). Metallurhiia plavki chuhuna v duhovoi pechi. Liteinoe proizvodstvo, 2, 19–21.
- Voskoboinikov, V. H., Dunaev, N. E., Mikhalevich, A. H. and others (1975). Svoistva zhidkikh domennykh shlakov. Moscow: Metallurhiia, 184.
- Povolotskii, D. Ya., Hudim, Yu. A., Zinurov, I. Yu. (1990). Ustroistvo i rabota sverkhmoshchnykh duhovykh staleplavil'nykh pechei. Moscow: Metallurhiia, 176.
- Kliuchnikov, A. D., Ivantsov, H. P. (1970). Teploperedacha izlucheniem v ohnetekhnicheskikh ustanovkakh. Moscow: Enerhiia, 170.
- Shishimirov, M. V., Kvasov, S. A., Hlinskii, P. V., Sosonkin, O. M. (2001). Izveshchenie VUZov. Chernaia metallurhiia, 11, 18–20.
- Sosonkin, O. M., Uimanov, V. A., Petrsz, A. A., Lukanan, Yu. V., Biul'her, S. N., Iskusnykh, P. I. (1999). Pat. No. 2134304 RF Sposob vyplavki stali v duhovoi staleplavil'noi pechi. B. I., No. 22.
- Sosonkin, O. M., Uimanov, V. A., Petrov, A. A., Lukanin, Yu. V., Biul'her, S. N., Baldaev, B. Ya., Vasil'ev, L. M. (1999). Pat. No. 2132394 RF Sposob vyplavki stali v duhovoi staleplavil'noi pechi. B. I., No. 18.
- Tuluevskii, Yu. N., Zinurov, I. Yu., Popov, A. N., Halian, V. S. (1987). Ekonomiia elektroenerhii v duhovykh staleplavil'nykh pechakh. Moscow: Enerhoatomizdat, 104.
- Sosonkin, O. M., Shishimirov, M. B. (2002). Analiz faktorov, vliiaiushchikh na uhar metalla v duhovoi staleplavil'noi pechi. Elektrometallurhiia, 12, 12–15.
- Shumikhin, V. S., Kutuzov, V. P., Khramchenkov, A. I. et. al. (1982). Vysokokachestvennye chuhuny dlia otlivok. Moscow: Mashinostroenie, 222.
- Hrachev, V. A. (1996). Vybor perspektivnykh protsessov plavki chuhuna. Liteinoe proizvodstvo, 5, 20–23.
- Ovcharenko, V. I., Ivanov, A. M. (2000). Proizvodstvo otlivok iz seroho chuhuna na VAZe. Liteinoe proizvodstvo, 5, 25–27.
- Lopukhov, H. A. (1999). Peredovye tekhnolohii elektrostaleplavil'noho proizvodstva. Elektrometallurhiia, 8, 2–8.
- Nikol'skii, L. E., Zinurov, I. Yu. (1993). Oborudovanie i proektirovanie elektrostaleplavil'nykh tsekhov. Moscow: Metallurhiia, 272.
- Malinovskii, V. S., Iarnykh, L. V. (2001). Duhovye pechi postoiannoho toka novoho pokoleniia dlia liteinoho i metallurhicheskoho proizvodstv. Trudy V siezda liteishchikov Rossii, 87–92.
- Filippov, A. K., Krutianskin, M. M., Fariasov, H. A. (2002). Ispol'zovanie pechei postoiannoho toka v metallurhii. Stal', 1, 33–37.
- Afonaskin, A. V., Andreev, I. D., Bazhova, T. Yu., Malinovskii, V. S. (2001). Osobennosti tekhnolohii vyplavki chernykh metallov v duhovoi pechi postoiannoho toka na SChLZ OAO "Kurhanmashzavod". Sovremennye problemy elektrometallurhii stali. Trudy XI mezhdunarodnoi konferentsii. Cheliabinsk, 125–130.
- Mitiaev, A. F., Kadnikov, S. V. (2002). Vybor tipa i emkosti ahrehatov dlia vyplavki chuhuna i stali v liteinykh tsekhakh. Elektrometallurhiia, 11, 53–55.
- Seraya, O. V., Demin, D. A. (2009). Otsenivanie parametrov uravneniia rehressii v usloviiakh maloi vyborki. Eastern-European Journal of Enterprise Technologies, 6 (4 (42)), 14–19.
- Raskin, L. H., Demin, D. A. (2010). Iskusstvennaia ortohonalizatsiia passivnoho eksperimenta v usloviiakh maloi vyborki nechetkikh dannykh. Іnformatsіino-keruiuchі sistemi na zalіznichnomu transportі, 1 (80), 20–23.
- Demin, D. A., Katkova, T. I. (2010). Metod obrabotki maloi vyborki nechetkikh rezul'tatov ortohonalizovannoho passivnoho eksperimenta. Vіsnik Іnzhenernoi Akademіi, 2, 234–237.
- Seraya, O. V., Demin, D. A. (2010). Otsenka predstavitel'nosti usechennykh ortohonal'nykh podplanov plana polnoho faktornoho eksperimenta. Sistemnі doslіdzhennia ta іnformatsіinі tekhnolohіi, 3, 84–88.
- Seraya, O. V., Demin, D. A. (2012). Linear regression analysis of a small sample of fuzzy input data. Journal of Automation and Information Sciences, 44 (7), 34–48.
- Demin, D. A. (2012). Synthesis process control elektrodugovoy smelting iron. Eastern-European Journal of Enterprise Technologies, 2 (10 (56)), 4–9. Available at: http://journals.uran.ua/eejet/article/view/3881
- Demin, D. A. (2012). Synthesis of optimal temperature regulator of electroarc holding furnace bath. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 6, 52–58.
- Pontriahin, L. S., Boltianskii, V. H. et. al. (1961). Matematicheskaia teoriia optimal'nykh protsessov. Moscow: Fizmathiz, 382.
- Boiarinov, A. I., Kafarov, V. V. (1975). Metody optimizatsii v khimicheskoi tekhnolohii. Moscow: Khimiia, 576.
- Khartman, K. et. al. (1977). Planirovanie eksperimenta v issledovanii tekhnolohicheskikh protsessov. Moscow: Mir, 542.
- Borodiuk, V. P., Letskii, E. K. (1971). Statisticheskoe opisanie promyshlennykh obiektov. Moscow: Enerhiia, 285.