Published October 31, 2019 | Version v1
Journal article Open

ESTABLISHING TEMPERATURE AND TIME FACTORS FOR THE POST-PASTEURIZATION OF GOURMET MEAT PRODUCTS

  • 1. Odessa National Academy of Food Technologies
  • 2. Odessa Technical College of Gas and Oil Industry

Description

Conditions of post-pasteurization of whole-muscle gourmet meat products have been developed. They make it possible to extend shelf life of the product without change of its organoleptic characteristics.

Effect of short-term thermal treatment of the ready-to-eat gourmet meat product on microbiological, physicochemical, and organoleptic parameters was investigated.

Based on modeling the processing temperature and time, rational post-pasteurization conditions have been developed that maximize the product shelf life while maintaining its high quality.

Dependences of influence of post-pasteurization on microbiological characteristics were obtained and it was proved that the developed conditions effectively suppress the surface microbiota.

Studies on determining rational conditions of post-pasteurization were performed in a temperature range of 75‒90 °C at a duration of 1‒4 minutes.

Post-pasteurization at 90 °C for 1‒2 min. and at 75‒85 °C for 3 min. reduces the degree of bacterial contamination, however, the product shelf life does not increase. Treatment at 90 °C for 4 min. significantly reduces the amount of microorganisms, extends shelf life but a change of the product appearance was observed.

It was found that the temperature of 90 °C and duration of 3 min. are the rational conditions of post-pasteurization. Study of bacteriological effects achieved by the use of post-pasteurization under these conditions was presented.

Influence of post-pasteurization conditions on the key qualitative characteristics of the ready-to-eat product has been investigated. It was established that the above method of thermal treatment does not cause syneresis of free moisture which is important for vacuum packaging of meat products.

Considering the fact that pH influences microbiota growth, hydrogen ion concentration studies were performed immediately after post-pasteurization and during storage.

It was proved that the use of the developed post-pasteurization conditions makes it possible to extend shelf life of whole-muscle gourmet meat products in vacuum packaging by 10 days

Files

Establishing temperature and time factors for the post-pasteurization of gourmet meat products.pdf

Additional details

References

  • Devlieghere, F., Vermeiren, L., Debevere, J. (2004). New preservation technologies: Possibilities and limitations. International Dairy Journal, 14 (4), 273–285. doi: https://doi.org/10.1016/j.idairyj.2003.07.002
  • Ray, B., Bhunia, A. (2013). Fundamental Food Microbiology. Taylor & Francis, 663. doi: https://doi.org/10.1201/b16078
  • Bakhtiary, F., Sayevand, H. R., Remely, M., Hippe, B., Hosseini, H., Haslberger, A. G. (2016). Evaluation of Bacterial Contamination Sources in Meat Production Line. Journal of Food Quality, 39 (6), 750–756. doi: https://doi.org/10.1111/jfq.12243
  • Carrasco, E., Morales-Rueda, A., García-Gimeno, R. M. (2012). Cross-contamination and recontamination by Salmonella in foods: A review. Food Research International, 45 (2), 545–556. doi: https://doi.org/10.1016/j.foodres.2011.11.004
  • Griffiths, M. W., Schraft, H. (2017). Bacillus cereus Food Poisoning. Foodborne Diseases, 395–405. doi: https://doi.org/10.1016/b978-0-12-385007-2.00020-6
  • Hennekinne, J.-A., Herbin, S., Firmesse, O., Auvray, F. (2015). European Food Poisoning Outbreaks Involving Meat and Meat-based Products. Procedia Food Science, 5, 93–96. doi: https://doi.org/10.1016/j.profoo.2015.09.024
  • Doulgeraki, A. I., Ercolini, D., Villani, F., Nychas, G.-J. E. (2012). Spoilage microbiota associated to the storage of raw meat in different conditions. International Journal of Food Microbiology, 157 (2), 130–141. doi: https://doi.org/10.1016/j.ijfoodmicro.2012.05.020
  • Papadopoulou, O. S., Panagou, E. Z., Mohareb, F. R., Nychas, G.-J. E. (2013). Sensory and microbiological quality assessment of beef fillets using a portable electronic nose in tandem with support vector machine analysis. Food Research International, 50 (1), 241–249. doi: https://doi.org/10.1016/j.foodres.2012.10.020
  • Dušková, M., Kameník, J., Lačanin, I., Šedo, O., Zdráhal, Z. (2016). Lactic acid bacteria in cooked hams – Sources of contamination and chances of survival in the product. Food Control, 61, 1–5. doi: https://doi.org/10.1016/j.foodcont.2015.09.019
  • Vasilopoulos, C., De Maere, H., De Mey, E., Paelinck, H., De Vuyst, L., Leroy, F. (2010). Technology-induced selection towards the spoilage microbiota of artisan-type cooked ham packed under modified atmosphere. Food Microbiology, 27 (1), 77–84. doi: https://doi.org/10.1016/j.fm.2009.08.008
  • Vinnikova, L. G. (2006). Tehnologiya myasa i myasnyh produktov. Kyiv: Firma "INKOS", 600.
  • Toldrá, F. (Ed.) (2010). Handbook of Meat Processing. Wiley-Blackwell, 584.
  • Korkeala, H., Lindroth, S., Ahvenainen, R., Alanko, T. (1987). Interrelationship between microbial numbers and other parameters in the spoilage of vacuum-packed cooked ring sausages. International Journal of Food Microbiology, 5 (4), 311–321. doi: https://doi.org/10.1016/0168-1605(87)90045-6
  • Vermeiren, L., Devlieghere, F., De Graef, V., Debevere, J. (2005). In vitro and in situ growth characteristics and behaviour of spoilage organisms associated with anaerobically stored cooked meat products. Journal of Applied Microbiology, 98 (1), 33–42. doi: https://doi.org/10.1111/j.1365-2672.2004.02443.x
  • Audenaert, K., D'Haene, K., Messens, K., Ruyssen, T., Vandamme, P., Huys, G. (2010). Diversity of lactic acid bacteria from modified atmosphere packaged sliced cooked meat products at sell-by date assessed by PCR-denaturing gradient gel electrophoresis. Food Microbiology, 27 (1), 12–18. doi: https://doi.org/10.1016/j.fm.2009.04.006
  • Aguilar, C., Valencia, V., Ochoa, O., Klotz, B. (2012). Improving food thermal processing: a death-time study on processed meat products. Journal of Food Processing and Preservation, 37 (3), 189–197. doi: https://doi.org/10.1111/j.1745-4549.2011.00627.x
  • Troy, D. J., Ojha, K. S., Kerry, J. P., Tiwari, B. K. (2016). Sustainable and consumer-friendly emerging technologies for application within the meat industry: An overview. Meat Science, 120, 2–9. doi: https://doi.org/10.1016/j.meatsci.2016.04.002
  • Vinnikova, L., Synytsia, O., Kyshenia, A. (2019). The problems of meat products thermal treatment. Food Science and Technology, 13 (2), 44–57. doi: https://doi.org/10.15673/fst.v13i2.1386
  • Mogollón, M. A., Marks, B. P., Booren, A. M., Orta-Ramirez, A., Ryser, E. T. (2009). Effect of Beef Product Physical Structure on Salmonella Thermal Inactivation. Journal of Food Science, 74 (7), M347–M351. doi: https://doi.org/10.1111/j.1750-3841.2009.01253.x
  • Vinnikova, L. G. (2017). Tehnologiya myasnyh produktov. Teoreticheskie osnovy i prakticheskie rekomendatsii. Kyiv: Osvita Ukrainy, 364.
  • Ballin, N. Z. (2010). Authentication of meat and meat products. Meat Science, 86 (3), 577–587. doi: https://doi.org/10.1016/j.meatsci.2010.06.001
  • Huang, L., Hwang, C.-A. (2012). In-package pasteurization of ready-to-eat meat and poultry products. Advances in Meat, Poultry and Seafood Packaging, 437–450. doi: https://doi.org/10.1533/9780857095718.3.437
  • Jiang, J., Xiong, Y. L. (2014). Technologies and Mechanisms for Safety Control of Ready-to-eat Muscle Foods: An Updated Review. Critical Reviews in Food Science and Nutrition, 55 (13), 1886–1901. doi: https://doi.org/10.1080/10408398.2012.732624
  • Balamurugan, S., Inmanee, P., Souza, J. D., Strange, P., Pirak, T., Barbut, S. (2018). Effects of High Pressure Processing and Hot Water Pasteurization of Cooked Sausages on Inactivation of Inoculated Listeria monocytogenes, Natural Populations of Lactic Acid Bacteria, Pseudomonas spp., and Coliforms and Their Recovery during Storage at 4 and 10°C. Journal of Food Protection, 81 (8), 1245–1251. doi: https://doi.org/10.4315/0362-028x.jfp-18-024
  • Von Holy, A., Miessner, D., Holzapfel, W. H. (1991). Effects of pasteurization and storage temperature on vacuum-packaged vienna sausage shelf-life. South African Journal of Science, 87 (8), 387–390.
  • Ahn, J., Lee, H.-Y., Knipe, L., Balasubramaniam, V. M. (2014). Effect of a post-packaging pasteurization process on inactivation of a Listeria innocua surrogate in meat products. Food Science and Biotechnology, 23 (5), 1477–1481. doi: https://doi.org/10.1007/s10068-014-0202-5
  • Pasichnyi, V., Ukrainets, A., Ukrainets, A., Khrapachov, O., Khrapachov, O., Marynin, A. et. al. (2018). Research into efficiency of pasterization of boiled sausage products in order to improve their storage term. Eastern-European Journal of Enterprise Technologies, 6(11 (96)), 21–28. doi: https://doi.org/10.15587/1729-4061.2018.147946
  • Li, M., Pradhan, A., Cooney, L., Mauromoustakos, A., Crandall, P., Slavik, M., Li, Y. (2011). A Predictive Model for the Inactivation of Listeria innocua in Cooked Poultry Products during Postpackage Pasteurization. Journal of Food Protection, 74 (8), 1261–1267. doi: https://doi.org/10.4315/0362-028x.jfp-10-474
  • Thomas, R., Anjaneyulu, A. S. R., Kondaiah, N. (2010). Effect of post package reheating on the quality of hurdle treated pork sausages at ambient temperature (37±1c) storage. Journal of Muscle Foods, 21 (1), 31–50. doi: https://doi.org/10.1111/j.1745-4573.2009.00166.x
  • Mäkelä, P. M., Korkeala, H. J., Laine, J. J. (1992). Survival of ropy slime-producing lactic acid bacteria in heat processes used in the meat industry. Meat Science, 31 (4), 463–471. doi: https://doi.org/10.1016/0309-1740(92)90028-3
  • Pietrasik, Z., Pierce, D. L., Zhang, J., McMullen, L. M. (2012). Effect of post-packaging steam pasteurization on quality and consumer acceptance of fully cooked vacuum-packaged sliced Turkey breast.
  • Kyshenia, A., Vinnikova, L., Volovik, T., Kotlyar, E., Garbazhiy, K. (2018). Investigation of the role of plasticizers in film-forming coats for protecting cooled meat. EUREKA: Life Sciences, 2, 27–34. doi: https://doi.org/10.21303/2504-5695.2018.00594
  • Fernandes, R. (Ed.) (2009). Microbiology Handbook: Meat. London: Leatherhead Food International Ltd, 297. doi: https://doi.org/10.1039/9781847559821
  • Zabolotnaya, A. A., Bekenev, V. A. (2011). Fiziko-himicheskie svoystva shpika sviney raznogo proishozhdeniya. Svinovodstvo, 4, 16–19.
  • Li, C., Wang, D., Xu, W., Gao, F., Zhou, G. (2013). Effect of final cooked temperature on tenderness, protein solubility and microstructure of duck breast muscle. LWT - Food Science and Technology, 51 (1), 266–274. doi: https://doi.org/10.1016/j.lwt.2012.10.003
  • Vinnikova, L. H., Synytsia, O. V., Sharpe, H. O. (2018). Pat. No. 125878 UA. Sposib vyrobnytstva tsilnomiazovykh vyrobiv zi svynyny. No. u201800015; declareted: 02.01.2018; published: 25.05.2018, Bul. No. 10. Available at: https://library.ukrpatent.org/document?fund=2&id=247681