Published April 2, 2015 | Version 10001133
Journal article Open

Numerical Simulation of the Kurtosis Effect on the EHL Problem

Description

In this study, a computational fluid dynamics (CFD)
model has been developed for studying the effect of surface
roughness profile on the EHL problem. The cylinders contact
geometry, meshing and calculation of the conservation of mass and
momentum equations are carried out using the commercial software
packages ICEMCFD and ANSYS Fluent. The user defined functions
(UDFs) for density, viscosity and elastic deformation of the cylinders
as the functions of pressure and temperature are defined for the CFD
model. Three different surface roughness profiles are created and
incorporated into the CFD model. It is found that the developed CFD
model can predict the characteristics of fluid flow and heat transfer in
the EHL problem, including the main parameters such as pressure
distribution, minimal film thickness, viscosity, and density changes.
The results obtained show that the pressure profile at the center of the
contact area directly relates to the roughness amplitude. A rough
surface with kurtosis value of more than 3 has greater influence over
the fluctuated shape of pressure distribution than in other cases.

Files

10001133.pdf

Files (1.6 MB)

Name Size Download all
md5:31389635d8d41cdd750026c1bc1fcd83
1.6 MB Preview Download

Additional details

References

  • O. Reynolds, "On the theory of lubrication and its application to Mr. Beauchamp Tower's experiments, including an experimental determination of the viscosity of olive oil," Philosophical Transactions of the Royal Society of London, vol. 177, pp. 157-234, 1886.
  • A. I. Petrusevich, "Fundamental conclusions from the contacthydrodynamic theory of lubrication," Izv. Akad. Nauk. SSSR (OTN), vol. 2, pp. 209-223, 1951.
  • D. Dowson and G. R. Higginson, "A numerical solution to the elastohydrodynamic problem," Journal of Mechanical Engineering Science, vol. 1, pp. 6-15, 1959.
  • H. Okamura, "A contribution to the numerical analysis of isothermal elastohydrodynamic lubrication," Proc. 9th Leeds-Lyon Symp. on Tribology, pp. 313-320, 1983.
  • B. J. Hamrock and D. Dowson, "Isothermal elastohydrodynamic lubrication of point contacts, Part 1- Theoretical formulation. Journal of tribology," Transactions of the ASME, vol. 98, pp. 223-229, 1976.
  • A. A. Lubrecht, T. N. W.E., and R. Bosma, "Multigrid, an alternative method of solution for two-dimensional elastohydrodynamically lubricated point contact calculations," Trans. ASME. Journal of Tribology, vol. 109, pp. 437-443, 1987.
  • N. Patir and H. S. Cheng, "An Average Flow Model for Determining Effects of Three-Dimensional Roughness on Partial Hydrodynamic Lubrication," ASME, Journal of Lubrication Technology, vol. 100, pp. 12-17, 1978.
  • C. H. Venner and W. E. Ten Napel, "Surface Roughness Effects in an EHL Line Contact," ASME, Journal of Tribology, vol. 114, pp. 616-622, 1992.
  • T. Almqvist and R. Larsson, "The Navier-Stokes approach for thermal EHL line contact solutions," Tribology International, vol. 35, pp. 163- 170, 2002. [10] M. Hartinger, M. L. Dumont, S. Ioannides, D. Gosman, and H. Spikes, "CFD modeling of a thermal and shear-thinning elastohydrodynamic line contact," Journal of Tribology, vol. 130, pp. 179-180, 2008. [11] S. Gao and S. Srirattayawong, "CFD Prediction of the Effects of Surface Roughness on Elastohydrodynamic Lubrication under Rolling/Sliding Conditions," Applied Mechanics and Materials, vol. 184, pp. 86-89, 2012. [12] K. L. Johnson and J. L. Tevaarwerk, "The shear behaviour of elastohydrodynamic oil films," Proc. R. Soc. London, vol. 356, pp. 215- 236, 1977. [13] R. Gohar, Elastohydrodynamics, England: Ellis horwood limited, 1988. [14] D. Dowson, G. Higginson, and A. Whitaker, "Elasto-hydrodynamic lubrication: a survey of isothermal solutions," Journal of Mechanical Engineering Science, vol. 4, pp. 121-126, 1962. [15] A.K. Singhal, M.M. Athavale, L. Huiying, L. Jiang, "Mathematical bases and validation of the full cavitation model," Journal Fluids Engineering, vol. 124, pp. 617-624, 2002.