Adjustment and Compensation Techniques for the Rotary Axes of Five-axis CNC Machine Tools
Creators
Description
Five-axis computer numerical control (CNC) machine tools (three linear and two rotary axes) are ideally suited to the fabrication of complex work pieces, such as dies, turbo blades, and cams. The locations of the axis average line and centerline of the rotary axes strongly influence the performance of these machines; however, techniques to compensate for eccentric error in the rotary axes remain weak. This paper proposes optical (Non-Bar) techniques capable of calibrating five-axis CNC machine tools and compensating for eccentric error in the rotary axes. This approach employs the measurement path in ISO/CD 10791-6 to determine the eccentric error in two rotary axes, for which compensatory measures can be implemented. Experimental results demonstrate that the proposed techniques can improve the performance of various five-axis CNC machine tools by more than 90%. Finally, a result of the cutting test using a B-type five-axis CNC machine tool confirmed to the usefulness of this proposed compensation technique.
Files
9998184.pdf
Files
(562.5 kB)
Name | Size | Download all |
---|---|---|
md5:3d30c92c2a5b20ffed087dda1e2a6992
|
562.5 kB | Preview Download |
Additional details
References
- Lei, W. T. and Hsu, Y. Y., "Accuracy test of five-axis CNC machine tool with 3D probe-ball. Part II: errors estimation," International Journal of Machine Tools and Manufacture, Vol. 42, Issue 10, pp. 1163-1170(2002)
- Weikert, S., "R-Test, a New Device for Accuracy Measurements on Five Axis Machine Tools," CIRP Annals - Manufacturing Technology, Vol. 53, Issue 1, pp. 429-432(2004)
- Bringmann, B. and Knapp, W., " Model-based 'Chase-the-Ball' Calibration of a 5-Axes Machining Center," CIRP Annals - Manufacturing Technology, Vol. 55, Issue 1, pp. 531-534(2006)
- Schwenke, H., Schmitt, R., Jatzkowski, P. and Warmann, C., " On-the-fly calibration of linear and rotary axes of machine tools and CMMs using a tracking interferometer," CIRP Annals - Manufacturing Technology, Vol. 58, Issue 1, pp. 477-480(2009)
- Erkan, T. and Mayer, J. R. R., "A cluster analysis applied to volumetric errors of five-axis machine tools obtained by probing an uncalibrated artifact," CIRP Annals-Manufacturing Technology, Vol. 59, 539–542(2010)
- United States Patent, "Detecting assembly for a multi-axis machine tool", Wen-Yuh Jywe, Chien-Hung Liu, Tung-Hui Hsu and Chia-Ming Hsu, Patent no. 7,852,478, 2010/12/14
- Wenyuh Jywe, Tung-HuiHsu and C.-H.Liu, "Non-bar, an optical calibration system for five-axis CNC machine tools", International Journal of Machine Tools & Manufacture, Vol. 59, pp. 16–23(2012)
- "Test conditions for machining centres – Part 6: Accuracy of speeds and interpolations", COMMITTEE DRAFT ISO/CD 10791-6, ISO/TC 39 / SC 2 N 1769, 2009-06-17
- Srivastava, A. K., Veldhuis, S. C. and Elbestawit, M. A., "Modelling geometric and thermal errors in a five-axis CNC machine tool", International Journal of Machine Tools & Manufacture, Vol. 35, No. 9, pp. 1321-1337(1995) [10] Jha, B. K. and Kumar, A., "Analysis of geometric errors associated with five-axis machining centre in improving the quality of cam profile," International Journal of Machine Tools & Manufacture, Vol. 43, pp. 629-636(2003) [11] M. Tsutsumi and A. Saito, "Identification and compensation of systematic deviations particular to 5-axis machining centers Identification", International Journal of Machine Tools & Manufacture, Vol. 43, pp. 771-780(2003) [12] Masaomi Tsutsumi and Akinori Saito, "Identification of angular and positional deviations inherent to 5-axis machining centers with a tilting-rotary table by simultaneous four-axis control movements", International Journal of Machine Tools & Manufacture, Vol. 44, pp. 1333-1342(2004) [13] K.M. Muditha Dassanayake, Masaomi Tsutsumi and Akinori Saito, "A strategy for identifying static deviations in universal spindle head type multi-axis machining centers", International Journal of Machine Tools & Manufacture, Vol. 46, pp. 1097–1106(2006) [14] B. Bringmann and W. Knapp, "Model-based 'Chase-the-Ball' Calibration of a 5-Axes Machining Center", Annals of the CIRP Vol. 55, pp. 531-534 (2006) [15] Soichi Ibaraki, Yoshiaki Kakino, Takayuki Akai, Naoshi Takayama, Iwao Yamaji, Keiji Ogawa, "Identification of Motion Error Sources on Five-axis Machine Tools by Ball-bar Measurements (1st Report) – Classification of Motion Error Components and Development of the Modified Ball Bar Device (DBB5) –", Journal of the Japan Society for Precision Engineering, Vol. 76, No. 3, pp. 333-337(2010) [16] Bohez, E. L. J., Ariyajunya, B., Sinlapeecheewa, C., Shein, T. M. M., Lap, D. T. and Belforte, G., "Systematic geometric rigid body error identification of 5-axis milling machines," Computer-Aided Design, Vol. 39, pp. 229-244(2007) [17] Tibet Erkan, J.R. Rene Mayer and Yannick Dupont, "Volumetric distortion assessment of a five-axis machine by probing a 3D reconfigurable uncalibrated master ball artifact", Precision Engineering, Vol. 35, pp. 116-125(2011) [18] Soichi Ibaraki, Takeyuki Iritani and Tetsuya Matsushita, "Calibration of location errors of rotary axes on five-axis machine tools by on-the-machine measurement using a touch-trigger probe", International Journal of Machine Tools & Manufacture, Vol. 58, pp. 44-53 (2012) [19] "Test code for machine tools - Part 2: Determination of accuracy and repeatability of positioning numerically controlled axes", International Organization for Standardization, ISO 230-2(2006) [20] Walter Gander, Gene H. Golub and Rolf Strebel, "Least-Squares Fitting of Circles and Ellipses", BIT Numerical Mathematics, Vol. 34, No. 4, 558-578(1994), DOI: 10.1007/BF01934268 [21] N. Chernov and C. Lesort, "Least squares fitting of circles", Department of Mathematics University of Alabama at Birmingham, pp. 1-23(2008), http://www.math.uab.edu/~chernov/cl/cl1.pdf