Published November 20, 2025 | Version v1

Sustainable strategies for graphite anode regeneration: Strategic importance, degradation mechanisms, and comprehensive regeneration strategies

  • 1. University of Jaén
  • 2. University of Coventry
  • 3. ROR icon Aalborg University

Description

The growing demand for lithium-ion batteries (LIBs) across various applications, from portable electronics to
electric vehicles (EVs), has raised significant environmental concerns regarding their end-of-life management.
Current recycling practices, while offering efficient strategies for the recovery of critical metals from cathodes,
have not fully addressed the development of innovative strategies for the recovery and regeneration of anode
graphite components with reduced or absent environmental impacts. This review focuses on environmentally
sustainable technologies for the regeneration of graphite anodes in spent LIBs. A range of innovative approaches
were reviewed aiming at restoring the structural integrity and electrochemical performance of degraded
graphite, reducing reliance on virgin materials for future applications. The reviewed technologies, including
doping-assisted healing, microwave/plasma-based treatments, bio-thermal regeneration, thermal annealing and
hydrometallurgical processes, all prioritize energy efficiency, minimum hazardous waste generation, and
improved resource efficiency. Special attention is given to the mechanisms of these regeneration strategies, their
current technological readiness levels, and the challenges limiting broader adoption. By highlighting promising
sustainable pathways for anode regeneration, this review aims to contribute to a more circular economy for LIBs,
reducing their environmental footprint and advancing a sustainable energy future.

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Additional details

Funding

European Commission
BeyondBattRec - Beyond state-of-the-art battery recycling by increasing the selectivity and specificity of efficient pre-processing technologies 101193032

Dates

Accepted
2025-11-20