There is a newer version of the record available.

Published 2026 | Version v1
Preprint Restricted

Machine Learning–Based Fault Detection for Condition Monitoring of a Three-Phase Induction Motor Using Current Signature Analysis

  • 1. ROR icon Istanbul Aydın University
  • 2. ROR icon National University of Sciences and Technology

Description

In developed nations, motors use between 40 and 50 percent of the total capacity produced. Induction motors need special care since they are prone to errors. There are a few systems that can identify motor defects using heat, current, and vibration analysis, but they are costly, invasive, and not appropriate for small businesses. Current Signature Analysis can be used to identify most motor defects. In this study, broken bar faults in induction motors (IMs) are analyzed using stator current and voltages to assess machine learning-based methodologies. For both healthy and faulty motors, the discrete wavelet transform (DWT) is used to retrieve the features. The experimental setup used LVDAC systems to extract stator current and voltage signals from the motor through EMS Software. Discrete Wavelet Transforms (DWT) have been applied to these signals to extract the required frequency components of those signals through MATLAB. Different machine learning models are trained to evaluate the performance for broken rotor bar defect diagnosis. Different classification techniques such as Support Vector Machines-SVM, k- nearest Neighbor-KNN, Ensemble, Decision Tree, Linear discriminant, and Nave Bayes are applied on data of stator current to find which algorithm is giving the highest percentage of efficiency. KNN classification model was providing the highest efficiency. The proposed model can detect whether the motor is healthy or if some percentage of fault has occurred in it so as to plan maintenance in the near future depending upon the percentage of fault.

Files

Restricted

The record is publicly accessible, but files are restricted. <a href="https://zenodo.org/account/settings/login?next=https://zenodo.org/records/18517881">Log in</a> to check if you have access.

Additional details

References

  • [1] Hubert, C. I. (2002). Electric machines: Theory, operation, applications, adjustment, and control (2nd ed.). Prentice Hall.
  • [2] Heng, A., Zhang, S., Tan, A. C., & Mathew, J. (2009). Rotating machinery prognostics: State of the art, challenges, and opportunities. Mechanical Systems and Signal Processing, 23(3), 724-739.
  • [3] Bellini, A., Filippetti, F., Tassoni, C., & Capolino, G. A. (2008). Advances in diagnostic techniques for induction machines. IEEE Transactions on Industrial Electronics, 55(12), 4109-4126.
  • [4] Benbouzid, M. E. H. (2000). A review of induction motors signature analysis as a medium for fault detection. IEEE Transactions on Industrial Electronics, 47(5), 984-993
  • [5] Kompella, K.C. & M., Venu & R., Srinivasa. (2016). DWT based Bearing Fault Detection in Induction Motor using Noise Cancellation. Journal of Electrical Systems and Information Technology. 3. 10.1016/j.jesit.2016.07.002.
  • [6] Irfan, M., Saad, N., Ibrahim, R., Asirvadam, V. S., Alwadie, A. S., & Sheikh, M. A. (2017). An Assessment on the Non-Invasive Methods for Condition Monitoring of Induction Motors. InTech. doi: 10.5772/67917
  • [7] Sharma, Amandeep. (2015). A Review of Fault Diagnostic and Monitoring Schemes of Induction Motors. International Journal for Research in Applied Science & Engineering Technology. 3. 1145-1152.
  • [8] Alwan, Hayder & Farhan, Noor & Sabbagh, Qais. (2017). Detection of Static Air-Gap Eccentricity in Three Phase induction Motor by Using Artificial Neural Network (ANN). International Journal of Engineering Research and Applications. 07. 15-23. 10.9790/9622-0705031523.
  • [9] Stack, J., Habetler, T., & Harley, R. (2004). Effects of machine speed on the development and detection of rotor faults in induction machines. IEEE Transactions on Industry Applications, 40(5), 1260-1267.
  • [10] Babu W, Rajan & C S, Ravichandran. (2015). Comprehensive review on fault detection in induction motor. 10. 43630-43634.
  • [11] Tavner, P. J. (2008). Review of condition monitoring of rotating electrical machines. IET Electric Power Applications, 2(4), 215-247
  • [12] Samanta, B., Al-Balushi, K. R., & Al-Araimi, S. A. (2003). Artificial neural networks and support vector machines with genetic algorithm for bearing fault detection. Engineering Applications of Artificial Intelligence, 16(7-8), 657-665.
  • [13] Mohamedi, Walid. (2023). Application of vibration analysis for the diagnosis of rotating machines. 10.21203/rs.3.rs-3619043/v1. Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical Systems and Signal Processing, 20(7), 1483-1510.
  • [14] Widodo, A., & Yang, B. S. (2007). Support vector machine in machine condition monitoring and fault diagnosis. Mechanical Systems and Signal Processing, 21(6), 2560-2574.
  • [15] Randall, R. B., & Antoni, J. (2011). Rolling element bearing diagnostics—A tutorial. Mechanical Systems and Signal Processing, 25(2), 485-520.
  • [16] Bellini, A., Filippetti, F., Franceschini, G., Tassoni, C., & Kliman, G. B. (2008). Advances in diagnostic techniques for induction machines. IEEE Transactions on Industrial Electronics, 55(12), 4109-4126.
  • [17] Kliman, G. B., & Stein, J. (1990). Methods of motor current signature analysis. Electric Machines and Power Systems, 19(3), 567-585.
  • [18] A. Almounajjed, A. K. Sahoo, M. K. Kumar and M. W. Bakro, "Condition Monitoring and Fault Diagnosis of Induction Motor - An Experimental Analysis," 2021 7th International Conference on Electrical Energy Systems (ICEES), Chennai, India, 2021, pp. 433-438, doi: 10.1109/ICEES51510.2021.9383729.
  • [19] Mehala, Neelam. (2012). Current Signature Analysis for Condition Monitoring of Motors. International Journal of Electronics and Computer Science Engineering.
  • [20] Wang, Rongcai & Zhan, Xianbiao & Bai, Huajun & Dong, Enzhi & Cheng, Zhonghua & Jia, Xisheng. (2022). A Review of Fault Diagnosis Methods for Rotating Machinery Using Infrared Thermography. Micromachines. 13. 1644. 10.3390/mi13101644.
  • [21] Cruz, Jonathan dos Santos and Silva, Raíssa and Rittner, Leticia and Giesbrecht, Mateus, Fault Diagnosis of Induction Machines by Thermal Imaging Using Machine Learning: A Comparative Analysis. Available at SSRN: https://ssrn.com/abstract=4682556 or http://dx.doi.org/10.2139/ssrn.4682556
  • [22] Thomson, W.T. & Fenger, M.. (2001). Current Signature Analysis to Detect Induction Motor Faults. Industry Applications Magazine, IEEE. 7. 26 - 34. 10.1109/2943.930988.
  • [23] Ahmed, Istiak & Ertugrul, Nesimi & Soong, W. (2005). A Study on the Detection of Fault Frequencies for Condition Monitoring of Induction Machines.
  • [24] Turkmenoglu, M. A. V., & Aktas, M. (2010). Wavelet-based switching faults detection in direct torque control induction motor drives. IET Science, Measurement and Technology, 4(6), 303-310.
  • [25] Xie, Y., & Zhang, T. (2015, November). A fault diagnosis approach using SVM with data dimension reduction by PCA and LDA method. In 2015 Chinese Automation Congress (CAC) (pp. 869-874). IEEE.
  • [26] Ali, M. Z., Shabbir, M. N. S. K., Zaman, S. M. K., & Liang, X. (2020). Single-and multi-fault diagnosis using machine learning for variable frequency drive-fed induction motors. IEEE Transactions on Industry Applications, 56(3), 2324-2337.
  • [27] Bang, S. H., Ak, R., Narayanan, A., Lee, Y. T., & Cho, H. (2019). A survey on knowledge transfer for manufacturing data analytics. Computers in Industry, 104, 116-130.
  • [28] He, S. G., He, Z., & Wang, G. A. (2013). Online monitoring and fault identification of mean shifts in bivariate processes using decision tree learning techniques. Journal of Intelligent Manufacturing, 24, 25-34.
  • [29] Ting, S. L., Ip, W. H., & Tsang, A. H. (2011). Is Naive Bayes a good classifier for document classification. International Journal of Software Engineering and Its Applications, 5(3), 37-46.