Published March 25, 2022 | Version Author Accepted Manuscript
Publication Open

Thermoconformable, Flexible Lithium-Ion Batteries

Description

This work introduces a scalable method for fabrication of flexible, thermoconformable lithium-ion batteries, suitable for the interior of vehicles. Electrodes with a composite structure are fabricated by combining conventional granular slurries with a porous carbon nanotube fabric current collector and a solid gel polymer electrolyte. The composite structure reduces polarization at high current densities, for example, with 50% and 17% higher charge capacity at 1C in LTO/Li half cells than control samples and commercial electrodes, respectively. Introducing a gel-polymer electrolyte increases cell durability, safety, and thermal stability. Cyclability test at of 1C shows a capacity retention as high as 91% after almost 400 cycles (average capacity fade of 0.025% cycle−1). Full cells operate from 0 to 60 °C without any additives. Cells stored for 30 min up to 90 °C suffer minor capacity degradation. The possibility to withstand high temperatures and significant flexural deformation enable subjecting these pouch cells to thermoconformable processes. A roof panel with four 25 cm2 pouch cells is demonstrated. Flammability test shows that the carbon nanotube fibers (CNTF)-LFP/CNTF-LTO cells have a 50% lower peak of heat release rate and a much smaller total heat released than control cells with metallic current collector and liquid electrolyte.

Files

Boaretto, Davila et al 2022 - Thermoconformable batteries.pdf

Files (3.2 MB)

Additional details

Related works

Is published in
Journal article: 10.1002/admt.202101635 (DOI)

Funding

European Commission
STEM - Structural energy harvesting composite materials 678565
European Commission
ENERYARN - Nanostructured Yarn Composites for Structural Energy Storage 797176

Dates

Submitted
2021-12-09
Updated
2022-02-07
Available
2022-03-25