Early age hydration behaviour of foam concrete containing a coal mining waste: novel experimental procedures and effects of capillary pressure

Globally, coal mining wastes (CMWs) are associated with significant environmental and economic costs. Processing CMW into an ingredient of foam concrete is a promising solution but the behaviour of this particular construction material has not been sufficiently evaluated, especially during the initial period of cement hydration. The purpose of this paper is to present novel laboratory set-up and experimental procedures designed to investigate the early age behaviour of hydrating foam concrete samples made with a CMW from Poland. Two types of tests were devised to simulate air-curing conditions and water-curing conditions, respectively. These tests were carried out in custom-built unsaturated oedometer cells, and the matric suction in the test samples was monitored for approximately 14 days, using Warwick high capacity tensiometers. Experimental results show that in both curing conditions, a higher matric suction during cement hydration corresponds to a denser sample at the end of the monitoring period. A comparison of water-cured and air-cured samples also reveals different responses to CMW inclusion in their mix designs. The responses can be convincingly explained based on complementary test data and idealised capillary tube models adapted for the hydrating foam concrete samples.