Sione Tofilau
42 Vaiala Street
Apia, Upolu
+685 7234 5891
sione.tofilau@email.com
https://www.linkedin.com/in/sionetofilau

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PROFESSIONAL SUMMARY
Detail-oriented CAD/Project Engineer with over 8 years of experience in the aerospace and automotive industries. Proven expertise in 3D modeling, project management, and continuous improvement methodologies. Adept at leading cross-functional teams to deliver high-quality engineering solutions while ensuring compliance with ISO 9000 standards. Strong problem-solving skills with a focus on reliability and efficiency in product development.

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WORK EXPERIENCE

CAD/Project Engineer
Precision Aerospace Solutions - Auckland, New Zealand
January 2021 - Present
- Lead the design and development of complex aerospace components using AutoCAD and CAD/CAM software, resulting in a 20% reduction in production time.
- Implemented 5S and Kaizen methodologies to enhance workplace organization and efficiency, achieving a 15% increase in team productivity.
- Collaborated with cross-functional teams to conduct Failure Mode and Effects Analysis (FMEA) and Root Cause Analysis (RCA) for product reliability improvements.
- Managed multiple projects simultaneously, ensuring timely delivery and adherence to budget constraints.

Mechanical Design Engineer
Advanced Automotive Engineering Ltd - Sydney, Australia
June 2017 - December 2020
- Developed and optimized designs for automotive brake systems, utilizing advanced engineering principles and software tools.
- Conducted trials and testing of prototypes, leading to a 30% improvement in product performance metrics.
- Authored and maintained comprehensive documentation for design processes and quality systems, ensuring compliance with industry standards.
- Engaged in continuous improvement initiatives that resulted in a 25% reduction in manufacturing defects.

Production Engineer
Pacific Manufacturing Industries - Brisbane, Australia
March 2015 - May 2017
- Oversaw production processes for injection molding and stamping operations, focusing on quality assurance and efficiency.
- Implemented production part approval processes (PPAP) to streamline new product introductions and reduce time to market.
- Trained and mentored junior engineers and technicians, fostering a culture of teamwork and knowledge sharing.

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EDUCATION

Bachelor of Science in Mechanical Engineering
University of the South Pacific - Suva, Fiji
Graduated: May 2014

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SKILLS
- 3D Modeling
- AutoCAD & CAD/CAM
- Project Management
- Continuous Improvement (Kaizen, 5S)
- Failure Mode and Effects Analysis (FMEA)
- Quality Systems (ISO 9000)
- Problem Solving & Troubleshooting
- Team Management
- Production Engineering
- Documentation & Reporting

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CERTIFICATIONS
- Certified Project Management Professional (PMP)
- Six Sigma Green Belt

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LANGUAGES
- English (Fluent)
- Samoan (Fluent)

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