Faisal Khan
42-B Gulberg III, Lahore, Punjab 54660
+92-321-5847293 | faisal.khan@email.com | linkedin.com/in/faizalkhan

PROFESSIONAL EXPERIENCE

Lead Driveline Engineer
Automotive Dynamics Solutions, Detroit, Michigan
March 2021 – Present

Lead driveline engineering activities for Special Vehicle Operations (SVO) performance vehicle programs, overseeing the complete development cycle from concept through production validation. Direct cross-functional teams in the design, analysis, and testing of high-performance driveline systems including axles, propshafts, differentials, and half-shafts for specialized vehicle applications.

Manage supplier relationships and technical interfaces to ensure component quality, performance targets, and program timing objectives are achieved. Establish system architecture requirements and conduct comprehensive benchmarking studies of competitive performance vehicles to identify opportunities for differentiation. Lead Design Failure Mode and Effects Analysis (DFMEA) sessions and root cause analysis investigations to resolve field warranty concerns and optimize system robustness.

Implement Advanced Product Quality Planning (APQP) processes and Production Part Approval Process (PPAP) protocols across the supply base. Coordinate CAE modeling activities and validate simulation results through comprehensive rig and vehicle testing programs. Utilize data analysis tools including Minitab to evaluate test results, identify trends, and drive continuous improvement initiatives. Collaborate with vehicle dynamics and chassis teams to optimize driveline integration and overall vehicle performance characteristics.


Senior Driveline Engineer
Precision Engineering Technologies, Auburn Hills, Michigan
June 2017 – February 2021

Executed engineering development and validation of driveline components and systems for mainstream vehicle programs. Conducted detailed design reviews, tolerance stack-up analysis, and interface management activities to ensure proper integration with powertrain and chassis systems. Developed comprehensive test cases and validation strategies covering durability, NVH, and performance requirements.

Performed root cause analysis on component failures identified during development testing and early production phases. Collaborated with suppliers to implement corrective actions and design improvements. Supported production launch activities and addressed manufacturing concerns through cross-functional problem-solving efforts. Contributed to vehicle-level benchmarking studies to assess competitive positioning and identify technology gaps.


Driveline Development Engineer
Integrated Mobility Systems, Dearborn, Michigan
August 2014 – May 2017

Supported driveline component design and testing activities for multiple vehicle platforms. Conducted rig testing to validate component durability and performance under various load conditions. Analyzed test data to assess compliance with engineering specifications and identified opportunities for design optimization.

Participated in DFMEA and APQP activities to ensure robust product development processes. Coordinated with CAE analysts to correlate physical test results with simulation predictions. Assisted in supplier technical reviews and supported production part approval activities. Developed testing procedures and contributed to continuous improvement of validation methodologies.


Product Development Engineer
Advanced Mechanical Engineering Corp, Troy, Michigan
July 2012 – July 2014

Contributed to automotive product development programs with focus on mechanical systems and component integration. Supported design reviews, prototype builds, and validation testing activities. Utilized Computer-Aided Design tools to create component models and generate engineering drawings. Participated in cross-functional team meetings to address technical issues and support program milestones.

Conducted benchmarking studies of competitor vehicles to understand industry trends and best practices. Assisted in the preparation of technical documentation including test reports, design specifications, and supplier requirements. Gained exposure to systems engineering principles and product development processes within the automotive industry.


EDUCATION

Master of Science in Mechanical Engineering
University of Michigan College of Engineering, Ann Arbor, Michigan
Graduated: May 2012
Concentration: Automotive Engineering and Vehicle Dynamics

Bachelor of Science in Mechanical Engineering
Michigan State University, East Lansing, Michigan
Graduated: May 2010


TECHNICAL SKILLS

Engineering Analysis: DFMEA, APQP, PPAP, Root Cause Analysis, Data Analysis, Minitab
Automotive Systems: Driveline, Powertrain, Chassis, Suspension, Vehicle Dynamics
Design & Development: CAE, Computer-Aided Design, System Architecture, Modeling, Benchmarking
Testing & Validation: Rig Testing, Vehicle Testing, Test Case Development, Load Analysis
Program Management: Supplier Management, Scheduling, Cross-functional Team Leadership
Quality Systems: Advanced Product Quality Planning, Failure Mode and Effects Analysis, Warranty Analysis


ADDITIONAL INFORMATION

Active participation in automotive engineering professional organizations and technical conferences
Experience with performance vehicle development and high-load driveline applications
Proven track record of successful product launches and supplier quality improvement initiatives