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Laser-assisted automated fiber placement (AFP) is highly suitable for an efficient production of thermoplastic-matrix composite parts, especially for aeronautic/aerospace applications. Heat input by laser heating provides many advantages such as better temperature controls and uniform heating projections. However, this laser beam distribution can be affected by the AFP head system, mainly at the roller level. In this paper, a new optico-thermal model is established to evaluate the laser energy quantity absorbed by a poly(ether ether ketone) reinforced with carbon fibers (APC-2). During the simulation process, the illuminated radiative material properties are characterized and evaluated in terms of the roller deformation, the tilt of the robot head, and the reflection phenomenon between the substrate and the incoming tape. After computing the radiative source term using a ray-tracing method, these data are used to predict the temperature distribution on both heated surfaces of the composite during the process. The results show that both the roller deformation and the tilt of head make it possible to focus the laser beam on a small area, which considerably affects the quality of the finished part. These findings demonstrate that this optico-thermal model can be used to predict numerically the insufficient heating area and thermoplastic composites heating law.
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\r\n", "page": "The NHYTE- New Hybrid Thermoplastic Composite Aerostructures manufactured by Out of Autoclave Continuous Automated Technologies project focuses on developing concepts and methodologies that will enable the realization of innovative and green integrated aero-structures made by a new recyclable hybrid thermoplastic composite material with multifunctional capabilities. The proposed high-performing hybrid material, based on a commercial PEEK-Carbon Fiber Prepreg with addition of amorphous (PEI) films, responds to the needs for reduced weight and consequently reduced fuel consumptions and emissions of an aircraft, as well as for more ecological and less costly manufacturing processes. During the course of the project aero-structures for demonstration purposes will be fabricated by an innovative working cell implementing an advanced continuous automated production process.
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\nThe community is managed by CERN on behalf of the European Commission.
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", "description": "Open repository for EU-funded research outputs from Horizon Europe, Euratom and earlier Framework Programmes.", "organizations": [ { "id": "00k4n6c32" } ], "page": "The EU Open Research Repository is a Zenodo-community dedicated to fostering open science and enhancing the visibility and accessibility of research outputs funded by the European Union. The community is managed by CERN on behalf of the European Commission.
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