Conference paper Open Access

Using Discrete Event Simulation in multiple System Life Cycles to support Zero-Defect Composite Manufacturing in Aerospace Industry

Robert Steringer; Helmut Zörrer; Sebastian Zambal; Christian Eitzinger


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    "description": "<p><strong>Abstract:</strong> Time-consuming manual in-situ visual inspections are a big challenge, in the manufacturing process of carbon fibre wing covers in aerospace industry. In the EU research project ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) in-situ manual inspection on fibre placement stations thus shall be replaced by automatic inlineinspection. To quantify the improvements of the suggested process changes, experiment seriesperformed by a discrete event simulation (DES) model were needed to provide necessary keyperformance indicators (KPI). As the new inline inspection detects events and provides a lot ofadditional data for them, the simulation model proved to be very useful to support a decisionsupport system (DSS) to help decision makers in determining which of the events count as defectsand need to be reworked. In our work we show that a DES model, when proper implemented,is as versatile as a Swiss knife and can make valuable contributions to more than one life cycleof a manufacturing system.</p>", 
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    "title": "Using Discrete Event Simulation in multiple System Life Cycles to support Zero-Defect Composite Manufacturing in Aerospace Industry", 
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        "title": "Zero-defect manufacturing of composite parts in the aerospace industry", 
        "acronym": "ZAero", 
        "program": "H2020", 
        "funder": {
          "doi": "10.13039/501100000780", 
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    "keywords": [
      "Discrete-event Modeling and Simulation, Zero-Defect Manufacturing, DecisionSupport Systems, Automated Fiber Placement, CFRP Production, Aerospace Engineering,Digital Twin"
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    "publication_date": "2019-08-30", 
    "creators": [
      {
        "affiliation": "PROFACTOR GmbH", 
        "name": "Robert Steringer"
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      {
        "affiliation": "PROFACTOR GmbH", 
        "name": "Helmut Z\u00f6rrer"
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      {
        "affiliation": "PROFACTOR GmbH", 
        "name": "Sebastian Zambal"
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      {
        "affiliation": "PROFACTOR GmbH", 
        "name": "Christian Eitzinger"
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    "meeting": {
      "dates": "28-30 August, 2019", 
      "title": "9th IFAC Conference on Manufacturing Modeling, Management, and Control", 
      "acronym": "MIM", 
      "url": "https://blog.hwr-berlin.de/mim2019/", 
      "session": "Modeling and Data Analytics for Zero Defect Manufacturing", 
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